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This paper presents the fundamental investigation on crack propagation rate (CPR) and Stress Intensity Factor (SIF) for a typical fatigue and welded specimens which are Compact Tension (CT) and Single Edge Notch Tension (SENT) as well as Butt and longitudinal T-joint. The material data of austenitic stainless steel SS316L was used to observe crack propagation rate with different initial crack length and different tensile load was used for the fracture mechanics investigation. The geometry of the specimens was modelled by using open source software CASCA while Franc 2D was used for post processing based on Paris Erdogan Law with different crack increment steps. The analysis of crack propagation using fracture mechanics technique requires an accurate calculation of the stress intensity factor SIF and comparison of the critical strength of the material (KIC) was used to determine the critical crack length of the specimens. it can be concluded that open source finite element method software can be used for predicting of fatigue life on simplified geometry.
Material tests were performed on a rediscovered Klimt-artwork “Trompetender Putto”. We performed studies on the red colored spots, mainly taken from non-restored parts. MIMOS II Fe-57 Mössbauer spectroscopy (novelty in art-pigment analysis) mainly reveals haematite and crystallized goethite in red colors. Electron microscopy can identify various layers of the original and overpainting of an artwork. The number of layers fluctuates between three and four chemically painted areas. The portable X-ray fluorescence analysis enables to reduce the pigment list to containing mercury (cinnabar), lead, zinc, iron and titanium. Infrared-lightirradiation visualizes the different age of the pigments.
The aim of this study was to define the time-related period of intramammary infections and its relation to risk factors for intramammary infections and clinical mastitis at cow and quarter levels. In total, 269 German Holstein Frisian dairy cows on three farms in Northern and Eastern Germany were included in this study. Quarter milk samples were collected at dry-off, 3 ± 1 days after calving and 17 ± 3 days after calving, for cytomicrobiological examination. Risk factors at quarter- and cow-level associated with intramammary infections and clinical mastitis were recorded during the trial period. Data were analyzed using logistic regression procedures and odds ratios were calculated. Calving for the second time increased the odds of clinical mastitis during the first 100 days of lactation compared to cows calving for the third time or more. A high milk yield after calving was a risk factor for new infections, with environmental pathogens 17 ± 3 days postpartum. A body condition score after calving less than 3.5 was associated with a decreased risk of having an intra-mammary infection (IMI) with non-aureus staphylococci and coryneforms 3 ± 1 days postpartum and consistent body condition between dry-off and early lactation decreased the risk of intramammary infections after calving. The absence of a ring of hyperkeratosis at the teat apex shown at dry-off was associated with a lower risk of intramammary infections with environmental pathogens 17 ± 3 days postpartum. This study shows the important influence of the dry period and early lactation on intramammary infections and clinical mastitis postpartum in dairy cows. Udder quarters may have eliminated pathogens during the dry period in 43.6% of cases in this study. Additionally, new infections occurred during early lactation, so 5.1% more quarters were infected 17 ± 3 days compared to 3 ± 1 days postpartum. New infections can be traced to non-aureus staphylococci and Staphylococcus aureus from dry-off up until 3 ± 1 days postpartum, and to non-aureus staphylococci, Staphylococcus aureus and Streptococcus uberis, after calving. In total, 88.7% of the infected quarters showed new infections with another pathogen species 3 ± 1 days postpartum than at dry-off, and 89.2% of the quarters 17 ± 3 days postpartum than 3 ± 1 days postpartum. In conclusion, the early lactation has just as important an influence on intramammary infections postpartum in dairy cows as the dry period. There is the possibility that udder quarters eliminate pathogens during the early lactation, especially during the dry period. However, there is also the danger that new infections manifest, with a large proportion of new infections occurring after calving. Thus, additional control strategies are of great importance to prevent new infections occurring during early lactation as well as during the dry period to reduce negative effects on milk yield and culling hazards in dairy cows by minimizing the associated risk factors
The objective of this study was to investigate the occurrence of bacteremia in dairy cows with severe mastitis. Milk samples were collected from affected udder quarters, and corresponding blood samples were collected from dairy cows with severe mastitis at the time of diagnosis before any therapeutic measures were undertaken. The cultural detection of pathogens in blood classified a bacteremia. Further diagnostic tests were performed to provide evidence of bacteremia. This was realized by PCR with regard to S. aureus, E. coli and S. uberis and the Limulus test. Detection of culturable pathogens in the blood of cows with severe clinical mastitis was rare and occurred in only one of 70 (1.4%) cases. Overall, bacterial growth was detected in 53 of 70 (75.7%) milk samples. S. uberis (22/70), E. coli (12/70) and S. aureus (4/70) were the most frequently isolated pathogens from milk of cows with severe mastitis. PCR was performed in 38 of 70 (54.3%) blood samples. PCR was positive in eight of 38 cases. S. uberis was found most frequently in six blood samples (8.6%). E. coli was found on PCR in one blood sample (1.4%). S. aureus was identified in one blood sample (1.4%). When Coliforms were detected in the quarter milk sample, a Limulus test was performed in the corresponding blood sample. In three of 15 cases, the Limulus test was positive (4.3% of samples). Further studies are needed to investigate the occurrence of bacteremia in cows with severe mastitis in a higher population size.
Das Forschungscluster Industrie 4.0 stellt in acht Beiträgen aktuelle Ergebnisse aus seinen vielfältigen Forschungsprojekten vor. Es werden virtuelle Techniken in der Produktentwicklung, Lehrkonzepte für Industrie 4.0, Energy Harvesting bei Antennen, Energiemanagement in Produktionsanlagen, firmenübergreifende IT-Security Anforderungen, dezentral gesteuerte Produktionsprozesse und Spracherkennung mit Mikrocontrollern behandelt.
The control of clinical mastitis on dairy farms is an essential part of animal health management. Knowledge of the causative microorganisms, the cure rates achievable in the field and essential associated factors are crucial for proper control. The objectives of the present study were to characterize clinical mastitis cases in Germany and to analyze factors influencing cure rates and the recurrence rate. Milk samples of every clinical mastitis case occurring on 12 participating farms were examined cytomicrobiologically. Post-treatment quarter samples were taken after 14 and 21 days. Treatments were performed according to existing farm protocols. Of 2883 clinical mastitis cases, the most prevalent pathogens were Streptococcus (S.) uberis (20.2%) and coliforms (11.6%). In 35% of the milk samples, no bacteriological growth was detected. The overall bacteriological cure rate was 73.3%, while the cytological cure rate was 22.3%, the full cure rate 21.4% and the recurrence rate 18.8%. Regarding the pathogen distribution of severe mastitis, coliform bacteria were detected in 30.5% of the cases, whereas S. uberis was detected in 26.5% thereof. The results show that severe mastitis is caused almost as frequently by Gram-positive as by Gram-negative microorganisms. The low cytological cure rates show that the therapy needs to be further developed with regard to calming the inflammation. The obtained data can be very helpful in assessing internal mastitis scenarios and the effect of measures and therapies.
Streptococcus dysgalactiae is among the most important pathogens causing bovine mastitis. Unfortunately, there is presently a lack of clear knowledge about the mode of transmission — contagious or environmental — of this pathogen. To obtain more information on this, knowledge of the genetic diversity of the isolated microorganisms at the farm level can be useful. To observe the strain variety in different herds of cattle, isolates of Strep. dysgalactiae were collected from clinical mastitis samples at different farms, and the strains were typed using the pulsed-field gel electrophoresis (PFGE) method. Overall, we performed strain typing on 93 isolates from 16 farms in Germany and used an index to describe the degree of contagiosity of Strep. dysgalactiae at each farm. This index (CI) represents the number of isolates divided by the number of strains found in mastitis milk of clinical cases within a period of 14 months. The results differed between the farms. In one farm, all six Strep. dysgalactiae cases that occurred during the study period were caused by a single strain (CI = 6), while in another farm the six cases that occurred were caused by five different strains (CI = 1.2). All other farms fell between these two extremes. This indicates that Strep. dysgalactiae infections can occur via several routes of transmission. At the farm level, strain comparisons are necessary to determine the routes of transmission. Two strains were able to survive on the farm for a minimum of 14 months.
The bio-based plastic market is forecast to grow in the next years. With a growing market share and product range, the implementation of circular thinking is becoming more and more important also for bio-based plastics to enable a sound circular economy for these group of plastics. Therefore, it is important to assess the environmental performance for different end-of-life options of bio-based plastics from an early stage on. This review presents a comprehensive overview on the current status quo of different end-of-life options for bio-based plastics from an environmental perspective. Based on the status quo and the corresponding impact assessment results, the global plastic demand as well as the technical substitution potential of bio-based plastics, the environmental saving potential in case of the different end-of-life options was calculated. The review shows that there is a focus on polylactic acid (PLA) regarding end-of-life assessment, with studies covering all end-of-life options. The focus of the impact assessment has been set on global warming potential (GWP). With respect to GWP, the analysis of a future global potential of PLA showed, for mechanical recycling, the highest saving potential with 94.1 Mio. t CO2-eq. per year in comparison to virgin material.
In order to reduce antimicrobial treatment and prevent environmental mastitis, the aim of the present study was to investigate associations between herd level factors and microbial load on teat ends with environmental mastitis pathogens. Quarterly farm visits of 31 dairy farms over a one-year period were used for statistical analysis. During each farm visit, teat-skin swabs, bedding and air samples were taken and management practices and herd parameters were documented. Total mesophilic bacteria, esculin-positive streptococci and coliform bacteria were examined in the laboratory procedures from teat skin and environmental samples. Esculin-positive streptococci and coliform bacteria on teat ends increased with high temperature–humidity indices (THI) in the barn during the spring and summer. Significantly more coliform bacteria on teat ends were found in herds with an increased percentage of normal or slightly rough teat ends. Cleaning cubicles more frequently, pre-cleaning teats before milking as well as post-dipping them after milking had a decreasing effect of teat-skin load with total mesophilic and coliform bacteria at the herd level. To conclude, teat-skin bacterial load with environmental pathogens is subject to fluctuations and can be influenced by aspects of farm hygiene.
To reduce the negative effects of mastitis in dairy heifers in early lactation on the future milking performance, the aim of this study was to define the time-related period of intramammary infections and to relate this to risk factors at heifer and quarter level for intramammary infections and subclinical mastitis. In total, 279 German Holstein Frisian heifers in three farms in Northern and Eastern Germany were included in this study. Quarter milk samples for cytomicrobiological examination were collected 3 +- 1 days after calving and 17 +- 3 days after calving, and risk factors
at heifer and quarter level associated with intramammary infections and clinical mastitis were recorded during the trial period. Data were analyzed using logistic regression procedures and odds ratios were calculated. Calving at older ages increased the odds of intramammary infections with non-aureus staphylococci (NAS) and coryneforms 17 +- 3 days after calving compared to heifers calving at a younger age. Detaching of milking cups during milking is a risk factor for new infections between day 3 +- 1 and 17 +- 3 postpartum. The milk yield after calving is associated with a decrease in intramammary infections with environmental pathogens and clinical mastitis. A high milk yield assists the development of udder edema with an increased risk of intramammary infections with NAS and coryneforms. An increased somatic cell count (SCC) after calving increased the odds of intramammary infections with contagious pathogens 17 +- 3 days postpartum. The early lactation has an important influence on udder health and intramammary infections postpartum in dairy heifers. Udder quarters eliminated pathogens during early lactation by 6.9% for cases in
this study. New infections manifest themselves up until 17 +- 3 days postpartum, especially with Corynebacterium spp. and NAS. In total, 82.9% of the infected quarters showed new infections with another pathogen species 17 +- 3 days postpartum than 3 +- 1 days postpartum. In conclusion, the early lactation has an important influence on udder health and intramammary infections postpartum in heifers with the possibility that udder quarters eliminate pathogens, but also the danger that new infections manifest themselves. Thus, the prevention of new infections by minimizing the associated risk factors is of great importance.
This feasibility study investigates the flexural properties of biocomposites containing woven flax textiles (plain, twill, satin) and woven twill patterned hybrid textiles containing flax-/glass or flax-/carbon mixture for lightweight applications. Synthetic fibers are integrated as weft and flax fibers are integrated as warp yarns using a double-rapier weaving machine with a Jacquard attachment. The corresponding biocomposites are manufactured via vacuum infusion process using a biobased epoxy resin as a matrix. The manufactured biocomposites are analyzed with regard to their density and flexural properties. The results show that the use of hybrid textiles offers a promising solution for the manufacture of biocomposites with a higher biobased content and significantly improved flexural properties. Furthermore, the introduction of high-performance synthetic fibers in textiles enables the manufacture of biocomposites with an isotropic mechanical performance.
Die folgende Studie befasst sich mit den Auswirkungen der Corona-Pandemie und deren Effekt – ein verminderter CO2-Ausstoß in Deutschland. Für einen übersichtlichen Vergleich wird im weiteren Verlauf in unterschiedlichen Szenarien darauf eingegangen, wie sich der CO2-Ausstoß im Vergleich zu 2020 ohne die Corona-Pandemie in Deutschland verändern könnte. Grundbasis für die Ermittlungen der folgenden Szenarien ist der CO2-Trend ohne die Corona-Pandemie im Jahr 2020, in dem Deutschland das Emissionsziel von -40 % gegenüber 1990 mit einer Reduktion von lediglich 37 % verfehlt hätte. Im zweiten Szenario wird dargestellt, wie sich die aktuelle Corona-Pandemie mit verschiedenen Lockdown-Phasen auf den CO2-Ausstoß auswirkt. Deutlich wird hierbei, dass trotz der aktuellen Maßnahmen eine längere Lockdown-Phase benötigt wird, um das Klimaziel von -40 % langfristig gesichert zu erreichen. In den Szenarien 3 und 4 liegt der Fokus auf möglichen Handlungs- und Verhaltensweisen nach der Pandemie. Das Szenario 3 betrachtet die Folgen von wirtschaftsfördernden Maßnahmen nach dem Lockdown und dem damit einhergehenden CO2-Anstieg. Wie viel CO2 zusätzlich aufgrund von nachhaltigem und klimaorientiertem Verhalten eingespart werden kann, erläutert das Szenario 4 „CO2 Entwicklung unter Berücksichtigung der Corona-Pandemie 2020 und möglicher positiver Umweltentwicklungen aus dem Lockdown“.
Faktoren, wie die wachsende Bevölkerung, sich verändernde Produktionsfaktoren oder Umwelteinflüsse wurden vernachlässigt. Die Studie zeigt, dass die Chancen, die durch die wirtschaftlichen Einschnitte und die Verhaltensänderungen, die durch die Corona-Pandemie bzw. deren Folgen hervorgerufen wurden, einen maßgeblichen Einfluss auf den CO2-Ausstoß der Bundesrepublik Deutschland haben können.
The aim of this study was to examine the opinions of farmers on a consulting project, which was established for organic dairy farms in Northern Germany involving different animal health experts who participated in the meetings. Furthermore, the properties of measures that are of decisive importance for implementation on the farms were identified to improve consultancy services for dairy farming. Once a year, the farmers met on a host-farm in one of three groups consisting of five to nine farms, a facilitator and an expert. At each meeting, a host-farm was visited and the analysed data of all participating farms of the previous year were presented to the group members. Each farmer had the possibility to report on success stories and issues concerning his herd. During discussions, the farmers first proposed mutual farm-specific measures for improving herd health and animal welfare. Afterwards, the expert named possible interventions and commented on the given measures of the farmers. All measures were noted by the facilitator. At the end of each meeting, each farmer could choose which of the given measures he wanted to implement. Open group-interviews as well as anonymous questionnaires for the farmers were used at the meetings in winter 2016/2017 to evaluate their perception of this consulting project and to determine which properties of measures were important for implementation on the farms. Based on the results of this study, the participating farmers were very positive towards this kind of consulting project. They favoured the participation of an expert during the meetings and the analysis of farm-specific data. Farmers mostly chose measures for implementation proposed by farmers and approved by the expert, followed by those proposed by the expert only. Measures were chosen when they were practical in the implementation, effective, efficient and took a low additional workload for implementation.
The antimicrobial activity of a phagemixture and a lactic acid bacteriumagainst Staphylococcus aureus isolates from bovine origin was investigated in vitro with regard to possible applications in the therapy of udder inflammation (mastitis) caused by bacterial infections. The S. aureus isolates used for inoculation derived from quarter foremilk samples of mastitis cases. For the examination of the antimicrobial activity, the reduction of the S. aureus germ density was determined [log10 cfu/mL]. The phage mixture consisted of the three obligatory lytic and S. aureus-specific phages STA1.ST29, EB1.ST11 and EB1.ST27 (1:1:1). The selected Lactobacillus plantarum strain with proven antimicrobial properties and the phage mixture were tested against S. aureus in milk, both alone and in combination. The application of the lactic acid bacterium showed only a low reduction ability for a 24 h incubation period. The bacteriophage mixture as well as its combination with the lactic acid bacterium showed high antimicrobial activity against S. aureus for a 24 h incubation period at 37 C, with only the phage mixture showing significance.
The aim of the current study was to investigate the effects of the prepartum external treatment of teats with a combination of four lactic acid bacteria strains viz. Lactobacillus (Lb.) rhamnosus ATCC 7469, Lactococcus lactis subsp. lactis ATCC 11454, Lb. paracasei 78/37 (DSM 26911), and Lb. plantarum 118/37 (DSM 26912) on the postcalving udder health of dairy heifers. The study used a split-udder design. Two weeks before the expected calving date, one of two contralateral teats of a teat pair was dipped with an aqueous suspension of lactic acid bacteria (final bacterial counts 8.40–8.47 log10-transformed CFU/mL) once in a week until calving; the other teat of the pair was not treated. After calving, quarter foremilk samples were taken and investigated cyto-microbiologically. In total, 629 teat pairs of 319 heifers were included. There was an association between the treatment and intramammary infections caused by the major udder-pathogenic bacteria Staphylococcus aureus, Streptococcus dysgalactiae, and enterococci, as well as clinical mastitis in the first 100 days after calving. The present study indicates that intramammary infections with major pathogens and clinical mastitis may be prevented by regular prepartum external application of lactic acid bacteria in dairy heifers.
The properties of these carbon nanostructures are determined by the structure and orientation of the graphitic domains during pyrolysis of carbon precursors. In this work, we investigated systematically the impact of creep stress during the stabilization process on the cyclization and molecular orientation of polyacrylonitrile as well as the graphitized structure after high temperature carbonization. Therefore, polyacrylonitrile (PAN) is electrospun and then stabilized with and without application of creep stress at different temperatures. The effect of creep stress on cyclization was monitored via Fourier transform IR spectroscopy (FTIR) and it was found that the degree of cyclization varies with the application of creep stress during the initial stages of cyclization at low temperatures (190°C and 210°C) in contrast to cyclization done at higher temperature (230°C). Herman molecular orientation factor was evaluated by polarized FTIR for PAN nanofibers cyclized with and without creep stress at 230°C-10 h. Subsequently, carbonization was performed at 1000°C and 1200°C for nanofibers cyclized at 230°C-10 h. Our results from XRD and Raman spectroscopy shows that the degree of graphitization and ordering of graphitic domains was enhanced for PAN nanofibers that were creep stressed during the cyclization process, even though both PAN nanofibers cyclized with creep stress and without creep stress showed the same amount of cyclized material. This increased degree of graphitization can be tracked to application of creep stress during the stabilization process which obviously favors the formation of sp2-hybridized carbon planes in the carbonization process. This finding highlights the impact of mechanical stress linking the cyclization of PAN nanofibers to graphitization.
Our results will pave the way for a deeper understanding of mechano-chemical processes to fabricate well-aligned graphitic domains which improves the mechanical and electrical properties of CNFs.
The present research study investigated the susceptibility of common mastitis pathogens—obtained from clinical mastitis cases on 58 Northern German dairy farms—to routinely used antimicrobials. The broth microdilution method was used for detecting the Minimal Inhibitory Concentration (MIC) of Streptococcus agalactiae (n = 51), Streptococcus dysgalactiae (n = 54), Streptococcus uberis (n = 50), Staphylococcus aureus (n = 85), non-aureus staphylococci (n = 88), Escherichia coli (n = 54) and Klebsiella species (n = 52). Streptococci and staphylococci were tested against cefquinome, cefoperazone, cephapirin, penicillin, oxacillin, cloxacillin, amoxicillin/clavulanic acid and cefalexin/kanamycin. Besides cefquinome and amoxicillin/clavulanic acid, Gram-negative pathogens were examined for their susceptibility to marbofloxacin and sulfamethoxazole/trimethoprim. The examined S. dysgalactiae isolates exhibited the comparatively lowest MICs. S. uberis and S. agalactiae were inhibited at higher amoxicillin/clavulanic acid and cephapirin concentration levels, whereas S. uberis isolates additionally exhibited elevated cefquinome MICs. Most Gram-positive mastitis pathogens were inhibited at higher cloxacillin than oxacillin concentrations. The MICs of Gram-negative pathogens were higher than previously reported, whereby 7.4%, 5.6% and 11.1% of E. coli isolates had MICs above the highest concentrations tested for cefquinome, marbofloxacin and sulfamethoxazole/trimethoprim, respectively. Individual isolates showed MICs at comparatively higher concentrations, leading to the hypothesis that a certain amount of mastitis pathogens on German dairy farms might be resistant to frequently used antimicrobials.
One of the main concerns of this publication is to furnish a more rational basis for discussing bioplastics and use fact-based arguments in the public discourse. Furthermore, “Biopolymers – facts and statistics” aims to provide specific, qualified answers easily and quickly for decision-makers in particular from public administration and the industrial sector. Therefore, this publication is made up like a set of rules and standards and largely foregoes textual detail. It offers extensive market-relevant and technical facts presented in graphs and charts, which means that the information is much easier to grasp. The reader can expect comparative market figures for various materials, regions, applications, process routes, agricultural land use, water use or resource consumption, production capacities, geographic distribution, etc.
One of the main concerns of this publication is to furnish a more rational basis for discussing bioplastics and use fact-based arguments in the public discourse. Furthermore, “Biopolymers – facts and statistics” aims to provide specific, qualified answers easily and quickly for decision-makers in particular from public administration and the industrial sector. Therefore, this publication is made up like a set of rules and standards and largely foregoes textual detail. It offers extensive market-relevant and technical facts presented in graphs and charts, which means that the information is much easier to grasp. The reader can expect comparative market figures for various materials, regions, applications, process routes, agricultural land use, water use or resource consumption, production capacities, geographic distribution, etc.
Das Forschungscluster Energie – Mobilität – Prozesse stellt in acht Beiträgen aktuelle Ergebnisse aus laufenden Forschungsprojekten vor. Es werden Aspekte der Urbanen Logistik, der Automatisierung von Energiemanagementsystemen, der Effizienz von neuen Kältemaschinen, der Entsäuerung von Kulturgütern, der Auslastung von Pedelec-Vermietsystemen und der Reichweite von Elektrofahrzeugen behandelt. Zusätzlich werden relevante Daten in Form von 17 Diagrammen kompakt zusammengestellt.
Mastitis poses a considerable threat to productivity and to animal welfare on modern dairy farms. However, the common way of antibiotic treatment does not always lead to a cure. Unsuccessful cures can, among other reasons, occur due to biofilm formation of the causative agent. This has attracted interest from researchers to introduce promising alternative therapeutic approaches, such as the use of beneficial lactic acid bacteria (LAB). In fact, using LAB for treating mastitis probably requires the formation of a beneficial biofilm by the probiotic bacteria. The present study investigated the ability of five LAB strains, selected on the basis of results from previous studies, to remove and to replace pathogenic biofilms in vitro. For this purpose, Staphylococcus (S.) aureus ATCC 12,600 and two strains—S. xylosus (35/07) and S. epidermidis (575/08)—belonging to the group of coagulase negative staphylococci (CNS) were allowed to form biofilms in a 96-well plate. Subsequently, the LAB were added to the well. The biofilm challenge was evaluated by scraping off and suspending the biofilm cells, followed by a plate count of serial dilutions using selective media. All the LAB strains successfully removed the staphylococcal biofilms. However, only Lactobacillus (L.) rhamnosus ATCC 7469 and L. plantarum 2/37 formed biofilms of their own to replace the pathogenic ones.
Food protein hydrolysates are often produced in unspecific industrial batch processes. The hydrolysates composition underlies process-related fluctuations and therefore the obtained peptide fingerprint and bioactive properties may vary. To overcome this obstacle and enable the production of specific hydrolysates with selected peptides, a ceramic capillary system was developed and characterized for the continuous production of a consistent peptide composition. Therefore, the protease Alcalase was immobilized on the surface of aminosilane modified yttria stabilized zirconia capillaries with a pore size of 1.5 μm. The loading capacity was 0.3 μg enzyme per mg of capillary with a residual enzyme activity of 43%. The enzyme specific peptide fingerprint produced with this proteolytic capillary reactor system correlated with the degree of hydrolysis, which can be controlled over the residence time by adjusting the flow rate. Common food proteins like casein, sunflower and lupin protein isolates were tested for continuous hydrolysis in the developed reactor system. The peptide formation was investigated by high-performance liquid chromatography. Various trends were found for the occurrence of specific peptides. Some are just intermediately occurring, while others cumulate by time. Thus, the developed continuous reactor system enables the production of specific peptides with desired bioactive properties.
Background: The topographical correlations between certain extracranial and intracranial osseous points of interest (POIs), and their age-related changes, are indispensable to know for a diagnostical or surgical access to intracranial structures; however, they are difficult to assess with conventional devices.
Materials and methods: In this pilot study, the 3-dimensional coordinates of extra-/intracranial POIs were determined, thus avoiding perspective distortions that used to be intrinsic problems in 2-dimensional morphometry. The data sets were then analysed by creating virtual triangles. The sizes, shapes, and positions of these triangles described the extent and the directions of the age-related shifts of the POIs. A selection of extracranial and intracranial POIs were marked on half skulls of four warmblood horses in two age groups (young: 6 weeks, n = 2; old: 14 and 17 years, n = 2). The x-, y-, and z-coordinates of these POIs were determined with a measurement arm (FaroArm Fusion, FARO Europe®). Direct distances between the POIs as well as their indirect distances on the x-, y-, and z-axis, and angles were calculated.
Results: The analysed virtual triangles revealed that some parts of the skull grew in size, but did not change in shape/relative proportions (proportional type of growth, as displayed by POI A and POI B at the Arcus zygomaticus). The same POIs (A and B) remained in a very stable relationship to their closest intracranial POI at the Basis cranii on the longitudinal axis, however, shifted markedly in the dorso-lateral direction. In contrast, a disproportional growth of other parts of the cranium was, for example, related to POI C at the Crista nuchae, which shifted strongly in the caudal direction with age. A topographically stable reference point (so-called anchor point) at the Basis cranii was difficult to determine.
Conclusions: Two candidates (one at the Synchondrosis intersphenoidalis, another one at the Synchondrosis sphenooccipitalis) were relatively stable in their positions. However, the epicentre of (neuro-)cranial growth could only be pinpointed to an area between them.
The objective of this study was to investigate the association between teat skin colonization and intramammary infection (IMI) with Staphylococcus aureus or Streptococcus agalactiae at the quarter level in herds with automatic milking systems. Milk and teat skin samples from 1,142 quarters were collected from 300 cows with somatic cell count >200,000 cells/mL from 8 herds positive for Strep. agalactiae. All milk and teat skin samples were cultured on calf blood agar and selective media. A subset of samples from 287 quarters was further analyzed using a PCR assay (Mastit4 PCR; DNA Diagnostic A/S, Risskov, Denmark). Bacterial culture detected Staph. aureus in 93 (8.1%) of the milk samples and 75 (6.6%) of the teat skin samples. Of these, 15 (1.3%) quarters were positive in both the teat skin and milk samples. Streptococcus agalactiae was cultured in 84 (7.4%) of the milk samples and 4 (0.35%) of the teat skin samples. Of these, 3 (0.26%) quarters were positive in both the teat skin and milk samples. The PCR detected Staph. aureus in 29 (10%) of the milk samples and 45 (16%) of the teat skin samples. Of these, 2 (0.7%) quarters were positive in both the teat skin and milk samples. Streptococcus agalactiae was detected in 40 (14%) of the milk samples and 51 (18%) of the teat skin samples. Of these, 16 (5.6%) quarters were positive in both the teat skin and milk samples. Logistic regression was used to investigate the association between teat skin colonization and IMI at the quarter level. Based on bacterial culture results, teat skin colonization with Staph. aureus resulted in 7.8 (95% confidence interval: 2.9; 20.6) times higher odds of Staph. aureus IMI, whereas herd was observed as a major confounder. However, results from the PCR analyses did not support this association. Streptococcus agalactiae was isolated from the teat skin with both PCR and bacterial culture, but the number of positive teat skin samples detected by culture was too low to proceed with further analysis. Based on the PCR results, Strep. agalactiae on teat skin resulted in 3.8 (1.4; 10.1) times higher odds of Strep. agalactiae IMI. Our results suggest that Staph. aureus and Strep. agalactiae on teat skin may be a risk factor for IMI with the same pathogens. Focus on proper teat skin hygiene is therefore recommended also in AMS.
Against the background of climate change and finite fossil resources, bio-based plastics have been in the focus of research for the last decade and were identified as a promising alternative to fossil-based plastics. Now, with an evolving bio-based plastic market and application range, the environmental advantages of bio-based plastic have come to the fore and identified as crucial by different stakeholders. While the majority of assessments for bio-based plastics are carried out based on attributional life cycle assessment, there have been only few consequential studies done in this area. Also, the application of eco-design strategies has not been in the focus for the bio-based products due to the prevailing misconceptions of renewable materials (as feedstock for bio-based plastics) considered in itself as an ‘eco-design strategy’. In this paper, we discuss the life cycle assessment as well as eco-design strategies of a bio-based product taking attributional as well as consequential approaches into account.
Staphylococcus aureus is recognized worldwide as one of the major agents of dairy cow intra-mammary infections. This microorganism can express a wide spectrum of pathogenic factors used to attach, colonize, invade and infect the host. The present study evaluated 120 isolates from eight different countries that were genotyped by RS-PCR and investigated for 26 different virulence factors to increase the knowledge on the circulating genetic lineages among the cow population with mastitis. New genotypes were observed for South African strains while for all the other countries new variants of existing genotypes were detected. For each country, a specific genotypic pattern was found. Among the virulence factors, fmtB, cna, clfA and leucocidins genes were the most frequent. The sea and sei genes were present in seven out of eight countries; seh showed high frequency in South American countries (Brazil, Colombia, Argentina), while sel was harboured especially in one Mediterranean country (Tunisia). The etb, seb and see genes were not detected in any of the isolates, while only two isolates were MRSA (Germany and Italy) confirming the low diffusion of methicillin resistance microorganism among bovine mastitis isolates. This work demonstrated the wide variety of S. aureus genotypes found in dairy cattle worldwide. This condition suggests that considering the region of interest might help to formulate strategies for reducing the infection spreading.
A nonblinded, positively controlled, noninferiority trial was conducted to evaluate the efficacy of an alternative, nonantibiotic therapy with Masti Veyxym® to reduce ineffective antibiotic usage in the treatment of nonsevere clinical mastitis (CM) in cows with longer lasting udder diseases. The solely intramammary treatment with Masti Veyxym® (three applications, 12 hr apart) and the combined treatment with Masti Veyxym® and antibiotics as usual on the farm according to label of the respective product were compared with the reference treatment of solely antibiotic therapy. The matched field study was conducted on eight free-stall dairy farms located in Eastern Germany. Cases of mild-to-moderate CM in cows with longer lasting high somatic cell counts in preceding dairy herd improvement test days and with previous CM cases in current lactation were randomly allocated to one of the three treatment groups. A foremilk sample of the affected quarter was taken before treatment and again approximately 14 days and 21 days after the end of therapy for cyto-bacteriological examination. Primary outcomes were clinical cure (CC) and no CM recurrence within 60 days after the end of treatment (no R60). Bacteriological cure (BC) and quarter somatic cell count (QSCC) cure were chosen as secondary outcomes although low probabilities of BC and QSCC cure for selected cows were expected. The study resulted in the following findings: the pathogens mostly cultured from pretreatment samples were Streptococcus uberis, followed by Staphylococcus aureus and coagulase-negative staphylococci. There were no significant differences between the two test treatments in comparison with the reference treatment regarding all outcome variables. The sole therapy with Masti Veyxym® resulted in a numerically lower likelihood of BC without significant differences to the reference treatment. The combined therapy group showed a numerically higher nonrecurrence rate than the two other treatment groups and noninferiority compared to the reference treatment was proven. Having regard to the selection criteria of cows in this study, the findings indicated that sole treatment with Masti Veyxym® in nonsevere CM cases may constitute an alternative therapy to reduce antibiotics. However, noninferiority evaluations were mostly inconclusive. Further investigations with a larger sample size are required to confirm the results and to make a clear statement on noninferiority.
One of the main concerns of this publication is to furnish a more rational basis for discussing bioplastics and use fact-based arguments in the public discourse. Furthermore, “Biopolymers – facts and statistics” aims to provide specific, qualified answers easily and quickly for decision-makers in particular from public administration and the industrial sector. Therefore, this publication is made up like a set of rules and standards and largely foregoes textual detail. It offers extensive market-relevant and technical facts presented in graphs and charts, which means that the information is much easier to grasp. The reader can expect comparative market figures for various materials, regions, applications, process routes, agricultural land use, water use or resource consumption, production capacities, geographic distribution, etc.
This paper describes the latest accomplishments on the current research that is based on the master’s thesis “Ein System zur Erstellung taktiler Karten für blinde und sehbehinderte Menschen” (German for “A system creating tactile maps for blind and visually impaired people”) (Hänßgen, 2012). The system consists of two parts. The first part is new software especially designed and developed for creating tactile maps addressing the needs of blind and visually impaired people on tactile information. The second is an embossing device based on a modified CNC (computer numerical control) router. By using OpenStreetMap-data, the developed system is capable of embossing tactile maps into Braille paper and writing film.
Streptococcus (S.) uberis is a causative agent for clinical and subclinical bovine mastitis which significance for the udder health has increased over the last decades. Molecular diagnosis methods revealed that S. uberis may be subdivided into many different varieties with different epidemiological properties. In addition, some varieties were reclassified as Streptococcus parauberis and Globicatella sanguinis. The present paper reviews S. uberis and its role in modern dairy farming. This pathogen is ubiquitous for which it is considered as environment- associated. Straw bedding and pasture, but also the bovine skin and digestive mucosae are typical localizations inhabited by S. uberis. Due to its capacity to persist within the mammary tissue, some infections may eventually turn cow-associated. In other cases, the infection is short, but in any case, there is a high risk of re-infection. Although many varieties remain susceptible to most antimicrobial agents, the problem for the dairy farm lies in the high rate of re-infection. This paper also reviews risk factors, therapies and measures to control S. uberis at farm level.
The technical, environmental and economic potential of hemp fines as a natural filler in bioplastics to produce biocomposites is the subject of this study – giving a holistic overview. Hemp fines are an agricultural by-product of the hemp fibres and shives production. Shives and fibres are for example used in the paper, animal bedding or composite area. About 15 to 20 wt.-% per kg hemp straw results in hemp fines after processing. In 2010 about 11,439 metric tons of hemp fines were produced in Europe. Hemp fines are an inhomogeneous material which includes hemp dust, shives and fibre. For these examinations the hemp fines are sieved in a further step with a tumbler sieving machine to obtain more specified fractions. The untreated hemp fines (ex work) as well as the sieved fractions are combined with a polylactide polymer (PLA) using a co-rotating twin screw extruder to produce biocomposites with different hemp fine content. By using an injection moulding machine standard test bars are produced to conduct several material tests. The Young’s modulus is increased and the impact strength reduced by hemp fines. With a content of above 15 wt.-% hemp fines are also improving the environmental (global warming potential) and economic performance in comparison to pure PLA.
Of late, decrease in mineral oil supplies has stimulated research on use of biomass as an alternative energy source. Climate change has brought problems such as increased drought and erratic rains. This, together with a rise in land degeneration problems with concomitant loss in soil fertility has inspired the scientific world to look for alternative bio-energy species. Euphorbia tirucalli L., a tree with C3/CAM metabolism in leaves/stem, can be cultivated on marginal, arid land and could be a good alternative source of biofuel.
We analyzed a broad variety of E. tirucalli plants collected from different countries for their genetic diversity using AFLP. Physiological responses to induced drought stress were determined in a number of genotypes by monitoring growth parameters and influence on photosynthesis. For future breeding of economically interesting genotypes, rubber content and biogas production were quantified.
Cluster analysis shows that the studied genotypes are divided into two groups, African and mostly non-African genotypes. Different genotypes respond significantly different to various levels of water. Malate measurement indicates that there is induction of CAM in leaves following drought stress. Rubber content varies strongly between genotypes. An investigation of the biogas production capacities of six E. tirucalli genotypes reveals biogas yields higher than from rapeseed but lower than maize silage.
The IfBB – Institute for Bioplastics and Biocomposites is a research institute within the Hochschule Hannover, University of Applied Sciences and Arts, which was established in 2011 to respond to the growing need for expert knowledge in the area of bioplastics. With its practice-oriented research and its collaboration with industrial partners, the IfBB is able to shore up the market for bioplastics and, in addition, foster unbiased public awareness and understanding of the topic. As an independent research-led expert institution for bioplastics, the IfBB is willing to share its expertise, research findings and data with any interested party via the Internet, online and offline publications or at fairs and conferences. In carrying on these efforts, substantial information regarding market trends, processes and resource needs for bioplastics is being presented here in a concise format, in addition to the more detailed and comprehensive publication and “Engineering Biopolymers”1.
One of our main concerns is to furnish a more rational basis for discussing bioplastics and use fact-based arguments in the public discourse. Furthermore, “Biopolymers – facts and statistics” aims to provide specific, qualified answers easily and quickly for decision-makers in particular from public administration and the industrial sector. Therefore, this publication is made up like a set of rules and standards and largely foregoes textual detail. It offers extensive market-relevant and technical facts presented in graphs and charts, which means that the information is much easier to grasp. The reader can expect comparative market figures for various materials, regions, applications, process routes, agricultural land use or resource consumption, production capacities, geographic distribution, etc.
In der vorliegenden Arbeit, deren erster und zweiter Teil in den vorangegangenen Heften dieser Zeitschrift veröffentlicht wurden, werden die Kosten der “Weichkäserei” am Beispiel der Herstellung von Camembert- und Brie-Käse modellhaft bestimmt. Damit werden die im Jahr 1970 in gleicher Zeitschrift (Heft 5, Band 22) veröffentlichten Analysen der Produktionskosten in Camembertkäsereien hinsichtlich der Funktionsinhalte ausgedehnt und dem neuesten Stand der Technik sowie heutigen Produktionsstrukturen im Weichkäsesektor angepaßt. Gleichzeitig sind die generell für alle Modellabteilungen geltenden methodischen Weiterentwicklungen (2) in den Kalkulationen berücksichtigt worden. In den sechs Unterabteilungen Vorstapelung, Bruchbereitung/Portionierung, Umhorden/Salzen, Reifung, Abpackung und Fertiglager werden aus der Produktgruppe Weichkäse die Sorten Camembert mit 30 und 60 % F.i.Tr. sowie Brie mit 45 % F.i.Tr. in unterschiedlichen Stückgrößen hergestellt und hinsichtlich ihrer Kostenverursachung untersucht. Zur Bestimmung der Modellkosten wurden vier Modelle gebildet, deren Kapazitäten in der Kesselmilchverarbeitung zwischen 8.000 und 30.000 l/h liegen. In Abhängigkeit vom Beschäftigungsgrad, der für Werte zwischen 15 und 100 % simuliert wurde, können so die Kosten für Käsemengen zwischen rd. 700-17.0001 Käse/Jahr bestimmt werden.Nach den vorgegebenen Kapazitäten sind die technischen Voraussetzungen der einzelnen Unterabteilungen modellspezifisch festgelegt worden, wobei die technische Auslegung an eine verringerte Auslastung bei 65 und 33%iger Beschäftigung angepaßt wurde. Die zu tätigenden Investitionen für die Grundversion betragen 25,0 Mio DM im Modell 1 und 54,5 Mio DM im Modell 4. Bezogen auf die jeweilige Outputmenge an Käse ergeben sich hieraus spezifische Investitionen, die sich mit zunehmender Modellgröße von 5.125 auf 3.205 DM/t jährliche Käsemenge erheblich senken. Produktspezifische Investitionen und Faktormengenverbräuche führen zu den Einzelkosten der ausgewählten Weichkäseprodukte, die z.B. für den Camembert mit 60 % F.i.Tr. je nach Modellgrößeund Beschäftigungsgrad zwischen 500,7 Pf/kg und 620,2 Pf/kg Käse liegen. Die Gesamtkosten der Abteilung “Weichkäserei”, die sich aus den Einzelkosten der Produkte und den Einzelkosten der Abteilung zusammensetzen, betragen im größten Modell bei 100%iger Beschäftigung 522,1 Pf/kg Käse, die sich im kleinsten Modell bei nur 15%iger Beschäftigung auf 1.027,6 Pf/kg Käse erhöhen. Bei einem Beschäftigungsgrad von 65 %, dem die Produktionsmenge eines 2-Schichtbetriebes zugeordnet ist, entfallen von den Gesamtkosten der Abteilung je nach Modellgröße 62-72 % auf die Rohstoffkosten, 14-20 % auf die Anlagekosten und 4-7 % auf die Personalkosten, während die übrigen Kostenartengruppen nur von geringerer Bedeutung sind. Betrachtet man die Gesamtkosten (ohne Rohstoffkosten) hinsichtlich ihrer Entstehung in den Unterabteilungen, so ist festzustellen, daß die Unterabteilungen Bruchbereitung/Portionierung sowie Abpackung die höchsten Kosten verursachen. Für einen Beschäftigungsgrad von 65 % betragen die Kosten in den Unterabteilungen Bruchbereitung/Portionierung im Modell 1 85,8 Pf/kg, die mit zunehmender Modellgröße auf 45,9 Pf/kg im Modell 4 zurückgehen. Die Kosten für die Abpackung liegen im Modell 1 bei 76,2 Pf/kg, während sie im Modell 4 nur noch 58,3 Pf/kg betragen. Die geringsten Kosten verursacht die Unterabteilung Fertiglager mit 2,6 Pf/kg im kleinsten und 1,5 Pf/kg im größten Modell bei 65%iger Beschäftigung. Die Ergebnisse der Modellabteilungsrechnung lassen erkennen, daß mit zunehmender Kapazitätsgröße und ansteigendem Beschäftigungsgrad erhebliche Stückkostendegressionen zu erreichen sind, die bei betriebsindividuellen oder branchenbedingten Entscheidungen genutzt werden sollten. So empfiehlt es sich, daß auf eine dem Markt angepaßte Produktion auch eine auf die geplante Tagesproduktionsmenge angepaßte Ausstattung der Abteilung folgt, da sich, wie in den Modellkostenkurven bei 65 und 33 % Beschäftigung dargestellt, die Kosten sprunghaft senken können. Kostendegressionseffekte werden auch erreicht, wenn durch Spezialisierung der Stückkäse-Produktion die Vielfalt der Formatgrößen eingeschränkt werden kann. Das höchste Kosteneinsparungspotential ist aber durch Strukturveränderungen im Weichkäsesektor zu erwarten, die, wie an zwei Beispielen erläutert, der Branche langfristige Kosteneinsparungen von rd.25 bzw. 95 Mio DM/Jahr ermöglichen können.
Im zweiten Teil dieser Arbeit bilden gemäß den allgemeinen technischen Prozeßbedingungen die maschinellen und baulichen Ausrüstungen der vier Modelle, deren Investitionsbeträge, Nutzungsdauer und Instandhaltungsquote unterabteilungsweise dargestellt sind, den Ausgangspunkt dieses Themenbereiches. Eine Anpassung der technischen Auslegung an eine verringerte Auslastung erfolgte bei einer 65%igen und 33%igen Beschäftigung. Die zu tätigenden Investitionen für die Grundversion (100 % Beschäftigung) betragen im Modell 1 25,0 Mio. DM und im Modell 4 54,5 Mio. DM. Die Mengenverbräuche der Produktionsfaktoren Rohstoff, Personal, Energie, Betriebs- und Hilfsstoffe sowie Reparaturen sind von den spezifischen Modellausstattungen abgeleitet. Es ergeben sich Faktoreinsatzmengen, die mengenproportional auftreten und den Produkten zugeordnet sind, sowie periodenabhängige fixe Verbrauche, die der Abteilung angelastet werden. Anhand einer ausgewählten Beschäftigungssituation, die einem 2-Schichtbetrieb bei 250 Produktionstagen entspricht, wird aufgezeigt, wie sich die auf Abteilungsebene aggregierten Faktoreinsatzmengen in Abhängigkeit von der Modellgröße gestalten. So ergibt sich z.B. im Bereich des Produktionsfaktors Personal, daß für das Modell 1 eine Beschäftigungszahl an Arbeitskräften von 25 und im Modell 4 von 40 vorgesehen ist.
In dem vorliegenden Teil 1 der Arbeit werden die Grundlagen und die Rohstoffmengenrechnung zur Ermittlung der Modellkosten in der Abteilung Weichkäserei dargestellt. In sechs Unterabteilungen - Vorstapelung, Bruchbereitung und Portionierung, Umhorden/Salzen, Reifung, Abpackung, Fertiglager - werden aus der Produktgruppe Weichkäse die Sorten Camembert 30 und 60 % F.i.Tr. sowie Brie 45 % F.i.Tr. mit unterschiedlichen Stückgewichten hergestellt und diese hinsichtlich ihrer Kostenverursachung untersucht. Zur Kalkulation der Modellkosten werden 4 Modelle gebildet, deren Verarbeitungskapazität an Kesselmilch zwischen 8.000 und 30.000 l/h liegen. In Abhängigkeit vom Beschäftigungsgrad, der für Werte zwischen 15 % und 100 % simuliert wurde, können so Kosten für Käsemengen zwischen rd. 700 und 17.0001 Käse/Jahr bestimmt werden. Da der Rohstoff Milch im kostenrechnerischen Ansatz als der wichtigste Kostenfaktor gilt, wird der verursachungsgerechten Rohstoffverbrauchsbestimmung in diesem Teil ein gesondertes Kapitel gewidmet. Die Arbeit wird mit dem Teil 2 ''Modellspezifischer Faktoreinsatz'' fortgesetzt, dem abschließend der Teil 3 "Ergebnisse und Interpretation der Modellkalkulation" folgt.
Struktureffekte bei der Schnittkäseproduktion. Thesen und Argumente zur Molkereistruktur Teil III
(1990)
Im Rahmen dieses Beitrages wird die Wechselwirkung zwischen abteilungsspezifischen Produktionskosten und der Struktur von Produktionsabteilungen für die Herstellung von Schnittkäse untersucht. Die Analyse eventueller Struktureffekte geschieht in zwei Schritten: zuerst wird der Einfluß unterschiedlicher Kapazitätsgrößen und -auslastungen von Käsereiabteilungen auf die Produktionskosten bestimmt. Danach wird der Frage nachgegangen, wie die Produktionsstrukturen für Schnittkäse in der BR Deutschland aussehen und welche Kosteneinsparungspotentiale sich bei moderaten Strukturveränderungen ergeben.
Die Serie von Modellabteilungsrechnungen wird mit der Untersuchung des Kostenverlaufs in der Abteilung Weichkäse fortgefuhrt, um einen weiteren Baustein zur Bestimmung optimaler Produktionsstrukturen zu erhalten. Als Ausgangsposition dieser Themenstellung soll im folgenden die Modellabteilung Weichkäse Gestalt annehmen. Dazu sind drei Arbeitsschritte notwendig: die Festlegung des zu untersuchenden Produktes, die inhaltliche Abgrenzung der zu bildenden Modellabteilung und die Auswahl des Fertigungsverfahrens.
In der vorliegenden Arbeit, deren erster Teil in Heft 2 dieser Zeitschrift veröffentlicht wurde, werden die Kosten der “Schnittkäserei” am Beispiel der Herstellung von Gouda-Käse modellhaft bestimmt, wobei die vor 17 Jahren durchgeführten Modellkalkulationen für Edamerkäse hinsichtlich der Funktionsinhalte der Abteilung ausgedehnt und dem neuesten Stand der Technik sowie heutigen Schnittkäsereiproduktionsstrukturen angepaßt wurden. Zudem sind die generell für alle Modellabteilungen geltenden methodischen Weiterentwicklungen in den Kalkulationen berücksichtigt worden. In den sechs Unterabteilungen Vorstapelung, Bruchbereitung und Pressen, Salzbad, Käsebehandlung und Reifungslager, Abpackung sowie Versandkühlraum und Expedition wird ein rindengereifter Gouda-Käse (12-kg-Laib) hergestellt und hinsichtlich seiner Kostenverursachung untersucht. Zur Bestimmung der Modellkosten wurden vier Modelle gebildet, deren Kapazitäten in der Kesselmilchverarbeitung zwischen 8.000 und 48.000 l/h liegen. In Abhängigkeit vom Beschäftigungsgrad, der für Werte zwischen 21 und 100% simuliert wurde, können so die Kosten für Käsemengen zwischen rd. 5.100 und 30.8001 Käse/Jahr bestimmt werden. Gemäß den vorgegebenen Kapazitäten müssen die technischen Voraussetzungen für die Ausgestaltung der einzelnen Unterabteilungen modellspezifisch festgelegt werden, wobei eine Anpassung der technischen Auslegung an eine verringerte Auslastung bei 33%iger Beschäftigung erfolgt. Die zu tätigenden Investitionen für die Grundversion betragen 10,6 Mio. DM in Modell 1 und 40,3 Mio. DM in Modell 4. Bezogen auf die jeweilige Rohstoffeinsatzmenge ergeben sich hieraus spezifische Investitionen, die mit zunehmender Modellgröße erheblich sinken: Machen sie im Modell 1 noch 215,6 Tsd. DM/1 Mio. kg jährlicher Rohstoffeinsatzmenge aus, so verringern sie sich im Modell 4 auf 135,3 Tsd. DM/1 Mio. kg.
Produktspezifische Investitionen und Faktormengenverbräuche führen zu den Einzelkosten des Produktes Gouda, die je nach Modellgröße und Beschäftigungsgrad zwischen 510,8 und 538,5 Pf/kg Käse liegen. Die Gesamtkosten der “Schnittkäserei”, die sich aus den Einzelkosten des Produktes Gouda und den Einzelkosten der Abteilung zusammensetzen, betragen 530,9 bis 654,3 Pf/kg Käse. Den größten Anteil an den Gesamtkosten haben die Rohstoffkosten (73 bis 90%). Der Anteil der Anlagekosten schwankt je nach Beschäftigung zwischen 4 und 18%, während die Personal- und sonstige Betriebskosten im Vergleich zu den beiden vorgenannten Kostenartengruppen in allen Modellen nur eine geringere Bedeutung haben. Betrachtet man die Gesamtkosten (ohne Rohstoffkosten) hinsichtlich ihrer Entstehung in den Unterabteilungen, so ist festzustellen, daß die höchsten Kosten in der Unterabteilung Bruchbereitung und Pressen anfallen: Bei einer 100%igen Beschäftigung betragen sie z.B. in Modell 3 42% der Gesamtkosten (ohne Rohstoff). Die geringsten Kosten (2%) fallen dagegen in der Unterabteilung Versandkühlraum und Expedition an. Die Kostenanalyse zeigt deutlich, daß mit zunehmender Modellgröße und steigender Produktionsmenge erhebliche Stückkostendegressionen zu erzielen sind, wobei der Einfluß des Beschäftigungsgrades auf die Kostendegression deutlich höher ist als derjenige der Modellgröße.
In dem vorliegenden 1. Teil der Arbeit werden die Grundlagen und der spezifische Faktoreinsatz der Modellabteilung „Schnittkäserei” dargestellt.
In den sechs Unterabteilungen Vorstapelung, Bruchbereitung und Pressen, Salzbad, Käsebehandlung und Reifungslager, Abpackung sowie Versandkühlraum und Expedition wird ein rindengereifter Gouda-Käse (12-kg-Laib) hergestellt und hin sichtlich seiner Kostenverursachung untersucht. Zur Bestimmung der Modellkosten wurden vier Modelle gebildet, deren Kapazitäten in der Kesselmilchverarbeitung zwischen 8.000 und 48.000 l/h liegen. In Abhängigkeit vom Beschäftigungsgrad, der für Werte zwischen 21 und 100% simuliert wurde, können so die Kosten für Käsemengen zwischen rd. 5.100 und 30.800 l Käse/Jahr bestimmt werden.
Gemäß den vorgegebenen Kapazitäten müssen die technischen Voraussetzungen für die Ausgestaltung der einzelnen Unterabteilungen modellspezifisch festgelegt werden, wobei eine Anpassung der technischen Auslegung an eine verringerte Auslastung bei 33%iger Beschäftigung erfolgt.
Diese Arbeit wird fortgesetzt mit dem Teil 2 „Ergebnisse und Interpretation der Modellkalkulationen” in Heft 3 (1993) dieser Zeitschrift.
Die Analyse von Struktureffekten in der „Allgemeine Milchbehandlung“ wird anhand zweier Fragen vorgenommen:
1. Welche Effekte hat die Größe der Abteilung auf die Produktionskosten?
2. Welche Kosteneinsparungen hätten - ausgehend von der bundesdeutschen Ist-Struktur milchverarbeitender Betriebsstätten - moderate Strukturveränderungen zur
Folge?
Methodische Weiterentwicklungen der Modellabteilungsrechnung für milchwirtschaftliche Betriebe
(1990)
Vor 15 Jahren wurde der erste Beitrag einer Serie von Modellabteilungsrechnungen mit dem Ziel veröffentlicht, der Praxis und Wissenschaft nachvollziehbare Planungshilfen
für die Gestaltung optimaler Produktionsstrukturen in der Milchwirtschaft an die Hand zu geben. Dieses Ziel gilt auch heute noch, jedoch hat sich im Laufe der Zeit immer
deutlicher herauskristallisiert, daß eine Fortschreibung der Faktorpreise sowie eine gelegentliche Aktualisierung der Faktormengenverbräuche in Anpassung an neue technologische Entwicklungen allein nicht ausreichen, die selbstgesetzen Ansprüche an die Modellabteilungsrechnung zu erfüllen.
Die Milchwirtschaft will höhere Preise für Speisequark erlösen. Begründet wird dies mit der in der Bundesrepublik Deutschland gesetzlich verordneten Trockenmasseanhebung des Speisequarks von 17% auf 18%. Da diese Änderung zum 1. Januar 1987 bereits in Kraft trat und den Molkereiunternehmen lange vorher bekannt war, ist die Frage zu stellen, warum eine Änderung der variablen Kosten, von der alle Hersteller gleichermaßen betroffen sind, so schwer am Markt in entsprechende Preisanhebungen umzusetzen ist.
In der vorliegenden Arbeit werden die Kosten für die Produktion von Speisequark mager und Speisequark 40 % F.i.Tr. für zwei Kapazitätsgrößen von 4.800 bzw. 9.500 kg Km/h nach einer speziellen Form der Teilkostenrechnung bestimmt. Bei Variationen der Kapazitätsauslastung (Pro
duktionstage X Produktionsstunden/Tag) und der Produktanteile ergeben sich Kosten zwischen 11,99 und 18,95 Pf pro Becher Speisequark mager bzw. 11,73 und 18,45 Pf je Becher Speisequark 40% F.i.Tr. Das entspricht einer Differenz in den Stückkosten von durchschnittlich 27,5 Pf/kg Speisequark. Es zeigt sich dabei, daß die Kostendegression bedeutend stärker durch den Grad der Kapazitätsauslastung als durch die Kapazitätsgröße beeinflußt wird.
Für die Produktion von drei Sorten stichfestem Joghurt (Natur, mit unterlegter Frucht und Mix) werden die Kosten nach einer speziellen Form der Teilkostenrechnung in Abhängigkeit von der Kapazitätsauslastung bestimmt. Es werden drei Modelle mit unterschiedlicher Kapazitätsgröße dargestellt: 6500, 13.000 und 26.000 Becher/h. Durch Variationen der Produktmenge, Produktionstage und Produktanteile ergeben sich Kosten zwischen 12,6 und 9,3 Pf/Becher Joghurt Natur bzw. 18,7 und 15,5 Pf/Becher Joghurt mit unterlegter Frucht bzw. 17,0 und 14,0 Pf/Becher Joghurt Mix. Je nach Produktionsbedingungen können Stückkostendifferenzen von über 20 Pfennig je kg Produkt auftreten.
In der vorliegenden Arbeit werden die Kosten der Sprühtrocknung bei drei verschiedenen Kapazitätsgrößen mit jeweils variierender Kapazitätsauslastung nach einer speziellen Form der Teilkostenrechnung bestimmt. Die Kapazitätsgrößen betragen 10800, 21600 und 32400 kg Magermilch pro Stunde. Die verarbeiteten Milchmengen liegen
zwischen 12,8 Mio. und 256,6 Mio. kg im Jahr; dabei variieen die Stückkosten zwischen 4,80 und 1,78 Pf/kg Mm. Es hat sich dabei gezeigt, daß die Kostendegression bedeutend stärker durch den Grad der Kapazitätsauslastung als durch die Kapazitätsgröße beeinflußt wird.
In dieser Arbeit werden die Grundlagen zur Bestimmung des Kostenverlaufs einzelner ausgewählter Molkereibetriebsabteilungen bei unterschiedlichen Kapazitätsgrößen und -auslastungen bestimmt. Den Produkten (Abteilungen) werden die mengenproportionalen Produkteinzelkosten zugerechnet sowie die Gemeinkosten der Abteilung, die sich aus jahresfixen, tagesfixen und chargenfixen Kosten zusammensetzen. Für Energie werden lediglich mengenproportionale Kosten in Ansatz gebracht. Die sonstigen Kosten der Hilfskostenstellen werden grundsätzlich nicht auf die Produkte bzw. Abteilungen umgelegt; sie werden im letzten Teil dieser Veröffentlichungsreihe behandelt. Die objektive Vergleichbarkeit der Kosten kann so gewährleistet werden. Ein wichtiger Bestandteil dieser Arbeit war die Entwicklung eines für alle Abteilungen brauchbaren Simulationsmodells, das für den Einsatz in der EDV konzipiert wurde. Neben der Berechnung der anfallenden Kosten bei unterschiedlichen Anlagengrößen sind bei dem Computermodell beliebige Variationen der folgenden Faktoren möglich. Dadurch können die Auswirkungen eines veränderten Beschäftigungsgrades bzw. einer anderen Kapazitätsauslastung auf die Stückkosten der einzelnen Produkte ermittelt werden. Es ist vorgesehen, die Daten über Jahre hinaus auf dem neuesten Stand zu halten und zu veröffentlichen.