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Kleine und mittlere Unternehmen (KMU), die dem Bereich der Automatisierungstechnik zuliefern, stehen vor der wachsenden Herausforderung, dass Kundinnen und Kunden vermehrt Produkte fordern, die im Sinne der IT-Sicherheit „sicher“ entwickelt werden. Die Norm IEC 62443-4-1 beschreibt einen solchen sichereren Produkt-Entwicklungslebenszyklus. Derartige Standards stellen hohe Anforderungen an die Organisation der Prozesse. Um die Umsetzung dieses Prozesses auch KMU zu ermöglichen, werden im folgenden Dokument Musterprozesse beschrieben, die Unternehmen befähigen die Anforderungen zu verstehen und im eigenen Unternehmen ein-, bzw. fortzuführen.
The shift towards RES introduces challenges related to power system stability due to the characteristics of inverter-based resources (IBRs) and the intermittent nature of renewable resources. This paper addresses these challenges by conducting comprehensive time and frequency simulations on the IEEE two-area benchmark power system with detailed type 4 wind turbine generators (WTGs), including turbines, generators, converters, filters, and controllers. The simulations analyse small-signal and transient stability, considering variations in active and reactive power, short-circuit events, and wind variations. Metrics such as rate of change of frequency (RoCoF), frequency nadir, percentage of frequency variation, and probability density function (PDF) are used to evaluate the system performance. The findings emphasise the importance of including detailed models of RES in stability analyses and demonstrate the impact of RES penetration on power system dynamics. This study contributes to a deeper understanding of RES integration challenges and provides insights for ensuring the reliable and secure operation of power systems in the presence of high levels of RES penetration.
The growing importance of renewable generation connected to distribution grids requires an increased coordination between transmission system operators (TSOs) and distribution system operators (DSOs) for reactive power management. This work proposes a practical and effective interaction method based on sequential optimizations to evaluate the reactive flexibility potential of distribution networks and to dispatch them along with traditional synchronous generators, keeping to a minimum the information exchange. A modular optimal power flow (OPF) tool featuring multi-objective optimization is developed for this purpose. The proposed method is evaluated for a model of a real German 110 kV grid with 1.6 GW of installed wind power capacity and a reduced order model of the surrounding transmission system. Simulations show the benefit of involving wind farms in reactive power support reducing losses both at distribution and transmission level. Different types of setpoints are investigated, showing the feasibility for the DSO to fulfill also individual voltage and reactive power targets over multiple connection points. Finally, some suggestions are presented to achieve a fair coordination, combining both TSO and DSO requirements.
Operators of production plants are increasingly emphasizing secure communication, including real-time communication, such as PROFINET, within their control systems. This trend is further advanced by standards like IEC 62443, which demand the protection of realtime communication in the field. PROFIBUS and PROFINET International (PI) is working on the specification of the security extensions for PROFINET (“PROFINET Security”), which shall fulfill the requirements of secure communication in the field.
This paper discusses the matter in three parts. First, the roles and responsibilities of the plant owner, the system integrator, and the component provider regarding security, and the basics of the IEC 62443 will be described. Second, a conceptual overview of PROFINET Security, as well as a status update about the PI specification work will be given. Third, the article will describe how PROFINET Security can contribute to the defense-in-depth approach, and what the expected operating environment is. We will evaluate how PROFINET Security contributes to fulfilling the IEC 62443-4-2 standard for automation components.
Two of the authors are members of the PI Working Group CB/PG10 Security.
We present a methodology based on mixed-integer nonlinear model predictive control for a real-time building energy management system in application to a single-family house with a combined heat and power (CHP) unit. The developed strategy successfully deals with the switching behavior of the system components as well as minimum admissible operating time constraints by use of a special switch-cost-aware rounding procedure. The quality of the presented solution is evaluated in comparison to the globally optimal dynamic programming method and conventional rule-based control strategy. Based on a real-world scenario, we show that our approach is more than real-time capable while maintaining high correspondence with the globally optimal solution. We achieve an average optimality gap of 2.5% compared to 20% for a conventional control approach, and are faster and more scalable than a dynamic programming approach.
We present a novel long short-term memory (LSTM) approach for time-series prediction of the sand demand which arises from preparing the sand moulds for the iron casting process of a foundry. With our approach, we contribute to qualify LSTM and its combination with feedback-corrected optimal scheduling for industrial processes.
The sand is produced in an energy intensive mixing process which is controlled by optimal scheduling. The optimal scheduling is solved for a fixed prediction horizon. One major influencing factor is the sand demand, which is highly disturbed, for example due to production interruptions. The causes of production interruptions are in general physically unknown. We assume that information about the future behavior of the sand demand is included in current and past process data. Therefore, we choose LSTM networks for predicting the time-series of the sand demand.
The sand demand prediction is performed by our multi model approach. This approach outperforms the currently used naive estimation, even when predicting far into the future. Our LSTM based prediction approach can forecast the sand demand with a conformity up to 38 % and a mean value accuracy of approximately 99%. Simulating the optimal scheduling with sand demand prediction leads to an improvement in energy savings of approximately 1.1% compared to the naive estimation. The application of our novel approach at the real production plant of a foundry proves the simulation results and verifies the capability of our approach.
This paper proposes an extended Petri net formalism as a suitable language for composing optimal scheduling problems of industrial production processes with real and binary decision variables. The proposed approach is modular and scalable, as the overall process dynamics and constraints can be collected by parsing of all atomic elements of the net graph. To conclude, we demonstrate the use of this framework for modeling the moulding sand preparation process of a real foundry plant.
Die Konvergenz von Netzwerken ist ein zunehmender Trend im Bereich der Automatisierung. Immer mehr Anlagenbetreiber streben eine Vereinheitlichung der Netzwerke in ihren Anlagen an. Dies führt zu einer nahtlosen Netzwerkstruktur, einer vereinfachten Überwachung und einem geringeren Schulungsaufwand für das Personal, da nur eine einheitliche Netzwerktechnologie gehandhabt werden muss. Ethernet-APL ist ein Teil des Puzzles für ein solches konvergentes Netzwerk und unterstützt verschiedene Echtzeitprotokolle wie PROFINET, EtherNet, HART-IP sowie das Middleware-Protokoll OPC UA. Dieses Papier gibt einen Überblick über die Auswirkungen von Ethernet-APL-Feldgeräten auf die OT-Sicherheit und schlägt vor, wie die OT-Sicherheit für diese Geräte gewährleistet werden kann.
