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In industrial production facilities, technical Energy Management Systems are used to measure, monitor and display energy consumption related information. The measurements take place at the field device level of the automation pyramid. The measured values are recorded and processed at the control level. The functionalities to monitor and display energy data are located at the MES level of the automation pyramid. So the energy data from all PLCs has to be aggregated, structured and provided for higher level systems. This contribution introduces a concept for an Energy Data Aggregation Layer, which provides the functionality described above. For the implementation of this Energy Data Aggregation Layer, a combination of AutomationML and OPC UA is used.
Requirements for an energy data information model for a communication-independent device description
(2021)
With the help of an energy management system according to ISO 50001, industrial companies obtain the opportunities to reduce energy consumption and to increase plant efficiencies. In such a system, the communication of energy data has an important function. With the help of so-called energy profiles (e.g. PROFIenergy), energy data can be communicated between the field level and the higher levels via proven communication protocols (e.g. PROFINET). Due to the fact that in most cases several industrial protocols are used in an automation system, the problem is how to transfer energy data from one protocol to another with as less effort as possible. An energy data information model could overcome this problem and describe energy data in a uniform and semantically unambiguous way. Requirements for a unified energy data information model are presented in this paper.
In the area of manufacturing and process automation in industrial applications, technical energy management systems are mainly used to measure, collect, store, analyze and display energy data. In addition, PLC programs on the control level are required to obtain the energy data from the field level. If the measured data is available in a PLC as a raw value, it still has to be processed by the PLC, so that it can be passed on to the higher layers in a suitable format, e.g. via OPC UA. In plants with heterogeneous field device installations, a high engineering effort is required for the creation of corresponding PLC programs. This paper describes a concept for a code generator that can be used to reduce this engineering effort.
With regard to climate change, increasing energy efficiency is still a significant issue in the industry. In order to acquire energy data at the field level, so-called energy profiles can be used. They are advantageous as they are integrated into existing industrial ethernet standards (e.g. PROFINET). Commonly used energy profiles such as PROFIenergy and sercos Energy have been established in industrial use. However, as the Industrial Internet of Things (IIoT) continues to develop, the question arises whether the established energy profiles are sufficient to fullfil the requirements of the upcoming IIoT communication technologies. To answer this question the paper compares and discusses the common energy profiles with the current and future challenges of energy data communication. Furthermore, this analysis examines the need for further research in this field.
Der vorliegende Beitrag beschreibt Einsatzpotenziale des Energiemanagementprofils PROFIenergy in der Prozessindustrie.
Der Blick auf den Status von Energieeffizienzmaßnahmen in der Prozessindustrie zeigt, dass diese im Wesentlichen innerhalb der verfahrenstechnischen Optimierung angesiedelt sind. Noch hat sich der durchgängige Einsatz von technischen Energiemanagementsystemen
(tEnMS) nicht etabliert. Diese Arbeit fokussiert Vorteile des tEnMS-Einsatzes und präsentiert „Best Practice“- Beispiele in der Prozessindustrie. Abschließend wird aufgezeigt, welches Potenzial das Energiemanagementprofil PROFIenergy liefern kann und welche Anwendungsfälle sich damit abdecken lassen.
Bei der Integration technischer Energiemanagementsysteme (tEnMS) in Automatisierungsanlagen fällt ein hoher Engineering-Aufwand an, besonders für die Steuerungsprogrammierung. Dieser Engineering-Aufwand ist für industrielle Anwender der Hauptgrund, integrierte tEnMS nicht einzusetzen. Im Rahmen des Forschungsprojektes „Integriertes Anlagenengineering zur Erhöhung der Energieeffizienz (IAE4)“ (Förderkennzeichen: ZN2948; Forschungsprofessur des Landes Niedersachsen/Volkswagenstiftung) wurde untersucht, wie sich dieser Engineering-Aufwand reduzieren lässt. Hierzu wurde ein Software-Werkzeug entwickelt, das die benötigten Steuerungsprogramme automatisch aus Engineering-Daten und Gerätebeschreibungsdateien generiert. Dieser Beitrag stellt die Ergebnisse des IAE4-Projektes vor.