TY - CPAPER U1 - Konferenzveröffentlichung A1 - Rose, Alexander A1 - Schild, Axel A1 - Luck, Bennet A1 - Grotjahn, Martin T1 - Optimal Control with Linear Integer Programming for Reducing the Energy Consumption of Interdependent Mixing Machines in Foundry T2 - 2021 22nd IEEE International Conference on Industrial Technology (ICIT), 10-12 March 2021 N2 - This paper presents a novel approach for modelling the energy consumption of the coupled parallel moulding sand mixers of a foundry as an optimal control problem. The minimization of energy consumption is optimized by scheduling the mixing processes in a linear integer programming scheme. The sand flow through the foundry’s sand preparation is characterized by a physical model. This model considers the sand demand of the moulding machine as disturbance, the stored sand masses in the mixer hoppers and machine hoppers, respectively. The novel approach of handling dwell-times for dosing, mixing and transport processes using dead-time systems and constraint pushing allows the application of a linear model. The formulation of the optimal control problem aims at real-time application as model predictive control at the production plant. Initial application results indicate an improvement in energy consumption of approximately 8%. KW - model predictive control KW - linear integer programming KW - scheduling KW - dwell-time KW - constraint pushing KW - soft constraint KW - batch-wise parallel process KW - foundry KW - Modellprädiktive Regelung KW - Ganzzahlige lineare Optimierung KW - Energieverbrauch KW - Mischanlage KW - Gießerei Y1 - 2021 UN - https://nbn-resolving.org/urn:nbn:de:bsz:960-opus4-20614 SN - 9781728157306 SB - 9781728157306 U6 - https://doi.org/10.25968/opus-2061 DO - https://doi.org/10.25968/opus-2061 SP - 6 S1 - 6 PB - IEEE ER -