TY - JOUR U1 - Wissenschaftlicher Artikel A1 - Heitkamp, Tim A1 - Hilbig, Karl A1 - Girnth, Simon A1 - Kuschmitz, Sebastian A1 - Waldt, Nils A1 - Klawitter, Günter A1 - Vietor, Thomas T1 - Adapted Design Process for Continuous Fiber-Reinforced Additive Manufacturing — A Methodological Framework JF - Materials N2 - Continuous fiber-reinforced material extrusion is an emerging additive manufacturing process that builds components layer by layer by extruding a continuous fiber-reinforced thermoplastic strand. This novel manufacturing process combines the benefits of additive manufacturing with the mechanical properties and lightweight potential of composite materials, making it a promising approach for creating high-strength end products. The field of design for additive manufacturing has developed to provide suitable methods and tools for such emerging processes. However, continuous fiber-reinforced material extrusion, as a relatively new technology, has not been extensively explored in this context. Designing components for this process requires considering both restrictive and opportunistic aspects, such as extreme anisotropy and opportunities for functional integration. Existing process models and methods do not adequately address these specific needs. To bridge this gap, a tailored methodology for designing continuous fiber-reinforced material extrusion is proposed, building on established process models. This includes developing process-specific methods and integrating them into the process model, such as a process selection analysis to assess the suitability of the method and a decision model for selecting the process for highly stressed components. Additionally, a detailed design process tailored to continuous fiber-reinforced material extrusion is presented. The application of the developed process model is demonstrated through a case study. KW - continuous fiber KW - design for additive manufacturing KW - DfAM KW - fiber-reinforced additive manufacturing KW - industrial product design KW - product development KW - Materialextrusion KW - Rapid Prototyping KW - Verbundwerkstoff KW - Produktentwicklung Y1 - 2024 UN - https://nbn-resolving.org/urn:nbn:de:bsz:960-opus4-32203 SN - 1996-1944 SS - 1996-1944 U6 - https://doi.org/10.25968/opus-3220 DO - https://doi.org/10.25968/opus-3220 VL - 17 IS - 13 SP - 22 S1 - 22 ER -